Staff Engineer

The Staff Engineer responsibilities include, but are not limited to, the tasks outlined below:

Process Development

· Developing new and maintaining or improving existing manufacturing processes with a focus on SAFETY, QUALITY, DELIVERY, and COST (SQDC).

· Creating and managing to project plans (tasks, resources, schedules) for process development activities.

· Providing ROI justification for process/equipment improvements and upgrades.

· Specifying, identifying and procuring new manufacturing equipment for production readiness and preparing equipment for production.

· Developing and optimizing process parameters.

· Developing/revising process documentation and work instructions.

· Assisting with design of custom tooling.

Factory Support

· Monitoring process yields, cost, and process stability and capability.

· Recommending and implementing quality improvements based on the above metrics.

· Creating, validating and maintaining automatic equipment programs.

· Solving of manufacturing problems (related to materials, designs, equipment, people) in a timely manner.

· Assisting with the training of new personnel and participating in the design of operator training materials.

· Supporting factory maintenance personnel with the troubleshooting and repair of process equipment.

Design Support

· Codification of products.

· Understanding on multi-level BoM structures

Basic Qualifications:

· Associate and/or Bachelor’s degree, or higher in Engineering or related S.T.E.M. area.

· CAD (e.g. Autodesk suite or Solidworks).

· Knowledge of Geometric Dimensioning and Tolerancing (GD&T).

· ERP systems (JDE), creation of product codes, routings.

· Familiarity with Lean Manufacturing, Statistical Process Control (SPC), and 6 sigma concepts for process development.

· Fluency in MS Office software applications.

· Ability to work second shift if required.

Preferred Qualifications:

· Knowledge of automated equipment and robotics in a manufacturing environment.