Sr. Automation & Controls Engineer

Sr. Automation & Controls Engineer

New Berlin, WI (Hybrid Flexibility) 

$115,000 – $125,000 + Full medical, dental, vision, and 401k.
No Relocation / No Sponsorship 

We are seeking a high-caliber Sr. Automation & Controls Engineer to serve as a Corporate Subject Matter Expert (SME) within our Advanced Manufacturing team. This is not a “maintenance” role; it is a high-level design and architectural position. You will be responsible for defining the standards, writing the code, and scaling the automated systems that power our global manufacturing operations.

Why This Role?

• True Ownership: You aren’t just following a manual; you are creating the corporate standards and specifications for factory-level control systems.

• Cutting-Edge Tech: Work with Rockwell Logix, GE RXi, Fanuc robotics, machine vision, and IIoT/MES integration.

• Flexibility: While based in our Waukesha HQ, we offer “Dress for Your Day” and flexible remote options for appointments, illness, or inclement weather.

• Impact: Our products provide critical power when the world needs it most. When the grid fails, your engineering keeps the lights on.

Core Responsibilities

• System Architecture: Design, implement, and scale automated controls systems using sound engineering principles.

• PLC/IPC Programming: Architect and debug structured, documented, and reusable PLC code (Rockwell Logix) that interacts with robots, conveyors, and 3rd party equipment.

• Digital Transformation: Work alongside IT to connect manufacturing assets to the enterprise network, leveraging SCADA, Historians, and OPC servers.

• Safety Leadership: Implement ANSI/RIA/OSHA-compliant safety systems for safeguarding high-volume equipment.

• Project Management: Lead the RFQ/RFP process, manage external machine suppliers, and drive equipment qualification through FAT/SAT.

• Mentorship: Act as the technical resource for other engineering groups and mentor junior engineers on best practices.

Required Qualifications

• Education: BS in Engineering, Computer Science, or a related technical field.

• Experience: 7–10 years of deep expertise in Rockwell Logix and discrete manufacturing automation.

• Technical Breadth: Proven experience in control panel design, field wiring, and installing programs for new product introductions (NPI).

• Travel: Ability to perform occasional day trips to regional sites for equipment support and vendor qualification.

Preferred Expertise

• Platforms: GE RXi, Fanuc Robotics, and Industry 4.0 software (SQL, Python, or Java).

• Safety: Expertise in safety PLC programming and machine safety circuits.

• Systems: Experience with SAP (or equivalent ERP) and MES integration.