• Posted on: Nov 18, 2022
  • Location: New Baltimore, MI
  • Job ID: ecb992a8
  • Type: Full Time
  • Category: Engineering
  • Posted on: Nov 18, 2022
  • Location: New Baltimore, MI
  • Job ID: ecb992a8
  • Type: Full Time
  • Category: Engineering

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Job Title: Senior Process Engineer Salary Grade: TBD
FLSA Status: Exempt
Reports To: Plant Manager Date Approved: 2/25/20
Job Summary: 
The Senior Process Engineer will be focusing on the optimization of all manufacturing equipment and processes to produce the highest quality products. While also being responsible for coordinating the mold efforts on new programs launches, setting up and/or revising manufacturing processes and assisting manufacturing staff problem solving with also aiding in continuous process improvements. 
Duties/Responsibilities:
• Develop new processes, assess and document new and existing processes. Implement and evaluate 
changes to existing processes designed to improve quality, productivity and equipment efficiency.
• Develop and maintain process documentation ensuring that processes and procedures are clearly stated 
and understandable to all employees.
• Provide technical support/solutions to manufacturing processes, improve yield and throughput, drive cost reduction activities and improve part quality, as related to the injection molding process.
• Monitor and document issues with injections molds and make recommendations for repair and 
refurbishment based on production requirements.
• Monitors the effectiveness of production processes, and quantify, document and present findings to upper management while also providing mentorship/training to all injection molding personnel.
• Implement technical solutions to meet customer cost, quality, and delivery expectations.
• Responsible for technical solutions to meet customer cost, quality and delivery expectations.
• Shall perform Risk Assessments and prepare documentation for all new molding projects.
• Establish, validate and periodically review process parameters for all molding jobs.
• Perform Process Capability studies and documentation as required for new tooling and other production 
equipment.
• Assist with the planning, purchase, installation and qualification of new production equipment including
injection machines, automation and robotics, material handling, and related auxiliary equipment systems.
• Identify and implement continuous improvement projects in molding, assembly and tooling departments. 
• Understand and promote ISO/IATF Quality System Procedures in all functional areas.
• Follow company policies and procedures for the operation of overhead cranes and lock-out/tag-out 
procedures in accordance with Federal and State OSHA regulations.
• Must be willing to travel.
Required Knowledge/Skills/Abilities: 
• Demonstrated ability to start-up, operate and shut down injection molding machines and related process 
equipment.
• Must be able to work independently on new process development and troubleshooting of current 
production issues.
• Working Knowledge of Two/multi shot and textile molding Excellent time management skills with a 
proven ability to meet deadlines.
TN-L300E.1
• Strong analytical and problem-solving skills with the ability to assess problems or issues 
• Proficient with Microsoft Office Suite or related software.
• Ability to apply lean manufacturing and continuous improvements principles to the injection molding 
process.
• Ability to work with cross functional teams in a plant setting to meet established timelines.
• Must be able to successfully complete training & maintain a license/certification for overhead crane use 
& lock-out/tag-out procedures in accordance to company policies as well as Federal and State OSHA 
regulations.
Education and Experience:
• Bachelor’s in Plastics Engineering (preferred) or equivalent combination of education and experience.
• Master Molder Certification (RJG systems) and Scientific Molding qualifications preferred.
• Minimum of 7 to 10 years’ plastic injection molding experience.
• Must have extensive experience with mold and process validations of plastic injection molded 
components.
Physical Requirements: 
• Prolonged periods working on feet, using hand/power tools, and performing repetitive actions that entail 
frequent bending, stooping, and crouching.
• Must be able to lift up to 30 to 35 lbs.
• Visual acuity to read instructions and inspect parts for repair.
• Additional Requirements may include: 
o Prolonged periods of standing and/or sitting at a desk in conjunction with using a computer
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